The five costliest product recalls of all time

With GM forced to recall some 1.7 million reportedly faulty vehicles, we take a look back at some of the world’s biggest product recalls to date

Jeffrey Almer of Savage, Minnesota, gets emotional while talking about his mother dying from salmonella poisoning during a House Energy and Commerce Committee hearing on the Peanut Corporation of America's contaminated products

1. Merck’s Vioxx

Merck’s FDA-approved arthritis drug Vioxx was later discovered to carry with it “unacceptable cardiovascular risks,” and in 2004 was pulled from the shelves. The pharmaceuticals giant said shortly after that it expected some $725m in lost sales and later agreed to pay $4.85bn to settle 27,000 lawsuits in 2007.

Before being recalled from shelves, Vioxx was thought to be used by millions of arthritis sufferers around the world
Before being recalled from shelves, Vioxx was thought to be used by millions of arthritis sufferers around the world

2. Ford’s Firestone tyres

The American automaker recalled millions of Firestone tyres in 2000 after widespread reports of unusually high incidence of failure, hundreds of deaths and thousands of major injuries. Ford’s decision to pull 6.5 million tyres cost the company $3bn, alongside approximately $600m in lawsuits relating to the issues at hand.

Many of the Firestone tyres recalled in 2000 were used on sports vehicles
Many of the Firestone tyres recalled in 2000 were used on sports vehicles

3. Toyota’s pedals

The Japanese car manufacturer initiated a string of pedal-related recalls towards the end of 2009 and beginning of 2010, pulling approximately nine million vehicles over the course of three months. The recalls combined cost Toyota $2bn, alongside a further $1bn used to settle lawsuits with previous car owners.

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This picture shows a brake pedal and an accelerator of the latest Toyota Prius hybrid vehicle on display at the company’s showroom in Tokyo on February 5, 2010

4. The Peanut Corporation of America’s bankruptcy

An outbreak of salmonella prompted the Peanut Corporation of America to instigate one of the largest food recalls in US history and led to the loss of some $1bn in lost sales. The ramifications were so huge that on February 14 2009, the company was forced to file for Chapter 7 bankruptcy and to liquidate its assets.

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Rep. Greg Walden holds a jar of candy peanut products while questioning Stewart Parnell, owner and president of the Peanut Corporation of America

5. Westland/Hallmark’s unfit meat

After an USDA-led investigation discovered Hallmark/Westland Meat Packing Company products to be “unfit for human consumption”, the company was left with no option but to recall in excess of 143 million pounds of beef. America’s then second largest meat processing plant was shortly afterwards forced into bankruptcy.

Westland/Hallmark Meat Co. CEO Steven Mendell watches a video of 'downer' cattle at his slaughterhouse while he testifies before the House Energy and Commerce Committee on Capitol Hill March 12, 2008 in Washington, DC
Westland/Hallmark Meat Co. CEO Steven Mendell watches a video of ‘downer’ cattle at his slaughterhouse while he testifies before the House Energy and Commerce Committee on Capitol Hill March 12, 2008 in Washington, DC